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  3. Buried/blind vias stack up for 14 layer SoC design

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Buried/blind vias stack up for 14 layer SoC design

Jessicak
Jessicak over 3 years ago

Hi,

I have a question about usage of BB's in a dense design over 14 layers on a 95x95mm PCB. I used an old project that was similar to what I wanted (not designed by me) and it had a stack-up layers 1-2, 2,13, and 13-14 which seemed sensible to me as it gave me access to all inner layers with one via and kept the top and bottom layers free of all vias not required for them, it also helped fan-out of the SoC and the other ball grid devices (RAM etc) and I could control the positions of the inner vias.

I gave the proposed stack-up to the PCB-A manufactures for them to get PCB's and they said that while it was not uncommon to have such stack-ups a lot of manufactures cannot make it as it requires laser drilling.

So my question is what do you do when faced with this density. Do you use PTH for most of the layout? Am I missing a trick? Or is it common for this type of board to use the blind and buried vias similar to above?

Thanks Jessica

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  • SandeepVarrier
    SandeepVarrier over 3 years ago

    Any design using B\B or microvia need to be laser drilled and the procedure remains the same whether its drilled from layer 1-2 and the rest of the vias are designed as core via which is similar to  the BB vias being stacked one above the another.

    Creating a core vias reduces the burden of creating multiple BB via per layer but looses the flexibility to move around the via 

    mostly these are used in higher density areas such as BGA, or when the formfactor is to small . The moment the user uses Microvias the cost of PCB fabrication also goes high. and not all the fabricators have this capability.

    before designing the PCB the designer has to consult the FAB house and get the confirmation regarding the manufacturability, and get the details such as the stackup , Dielectric material being used and aspect ratio of the via , minimum trace thickness, COST etc etc.

    Hope this helps... :-)

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  • excellon1
    excellon1 over 3 years ago

    Hi Jessicak,

    There is a misconception that laser drilling is required for hole sises less than 6Mil. Today it is possible for such holes to be actually drilled but not all board manufacturers support these drills and have opted to use lasers instead.
    There are other processes too where by the physical pcb hole is actually etched but this depends on the laminate or substrate used. A good example of a HDI design would be something like a Intel Processor as the physical dice is
    bonded to the board.

    On things like dense BGA's the better option is to go with Via In Pad to open up more routing lanes. Generally speaking the golden rule is go with PTH vias if you can and then go with BB vias etc as a last resort. On designs that need
    BB Vias you are going to be looking at an increase in cost & in some cases a rather large increase in cost. By way of a piece of advise if you are doing HDI designs go with plating those BB Vias shut. That is no filling of the holes
    with epoxy resin which is the cheaper option.

    There is no trick really. It very much depends on the size of the board and it's intended use application. On a very tight design sometimes it is better to go with a two board solution instead. That would be one board plugs into another.
    In some cases this will be easier to manufacturer and also less expensive. On such designs it is probably best to choose a board house that can make such boards in-advance of a proposed layout.

    Best of luck on your design.

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